How HVAC Corrosion Coatings Can Save You Money

Safeguarding Your Investment: How HVAC Corrosion Coatings Can Save You Money in the Long Run

HVAC (heating, ventilation, and air conditioning) equipment is critical for maintaining comfortable and healthy indoor environments in buildings. These systems are responsible for regulating temperature, humidity, and air quality, and they play a vital role in ensuring the well-being of occupants.

However, HVAC systems operating in high salinity environments face unique challenges. Saltwater and other corrosive elements can cause significant damage to HVAC equipment, reducing its efficiency, lifespan, and overall effectiveness.

One way to mitigate the effects of high salinity on your equipment is by using our proprietary corrosion coatings. Our HVAC Corrosion coatings provide a protective barrier against corrosive elements, helping to prevent damage to HVAC components.

In this article, we will explore the top 5 benefits of using our proprietary corrosion coating on HVAC equipment in high salinity and/or harsh industrial environments. By using corrosion coatings, homeowners, businesses, and industrial production managers can ensure that their HVAC systems remain efficient, effective, and long-lasting.

Protection Against Corrosion

Rust and corrosion can have a range of damaging effects on HVAC equipment. They can cause HVAC components to become weakened, brittle, and prone to failure. Corrosion can also block the flow of air through HVAC systems, reducing efficiency and increasing energy consumption. Additionally, corroded components can leak hazardous materials, posing a risk to the environment and occupants of the building.

Corrosion coatings provide a physical barrier between HVAC equipment and corrosive elements in high corrosive environments.  Such areas would include all industrial settings where equipment is exposed to corrosive chemicals as well as areas near the coastline or offshore with high salinity in the air. The coatings are specifically designed to withstand the corrosive effects of chemicals and saltwater, which can cause rust, corrosion, and other forms of damage to HVAC components.

Adapt Concepts has successfully used our proprietary coating to protect HVAC equipment from the damaging effects of these environments. There are several major differences that set our corrosive coating apart from others available.

First, with our proprietary coating, one single treatment will preserve coils and components for the mechanical life of the HVAC unit.

Second, we spray and coat the entire unit; inside and outside of the cabinet, tubing, and all electrical components.

Third, we can successfully apply our proprietary coating in high humidity environments and on units that are already installed.  This means that unlike other coatings, you don’t have to wait until you are stuck in a situation of having to replace your HVAC equipment, you can take advantage of the benefits on any unit you currently already have.

...one single treatment will preserve coils and components for the mechanical life of the HVAC unit...we spray and coat the entire unit; inside and outside of the cabinet, tubing, and all electrical components... we can successfully apply our proprietary coating in high humidity environments and on units that are already installed.

Increased Durability and Lifespan

Our corrosion coatings not only protect HVAC equipment from corrosion, but in doing so, they can also extend its lifespan. When corrosion is prevented, HVAC components are less likely to fail prematurely, reducing the need for costly repairs or replacements. Additionally, our corrosion coatings can improve the overall durability of HVAC equipment, allowing it to withstand the harsh environmental conditions and heavy use.

Using Adapt Concept’s corrosion coatings on HVAC equipment can result in significant cost savings over time. By reducing the risk of corrosion, homeowners, businesses, and industrial production managers can limit exposure to expensive repairs or replacements that would otherwise be necessary. Also, the need for emergency repairs or replacements can be drastically reduced, further reducing costs.

Our proprietary corrosion coating has stood up in some of the hottest and most corrosive environments on the planet, including use in the offshore oil & gas and salt mining industries.  These environments have conditions that include coastal salt-laden air, industrial acid rain, high-alkalinity, chemical attack, UV radiation and abrasion.  With this protection, our proprietary coating can up to double the life expectancy of HVAC systems in coastal areas that are exposed to saltwater and high humidity and equipment in industrial settings where HVAC equipment is exposed to corrosive chemicals.  By extending the lifespan of HVAC equipment, we can help homeowners, businesses, and industrial facility managers save money and limit the impacts of equipment failures.

Our proprietary coating can up to double the life expectancy of HVAC systems in the harshest environments.

Improved Efficiency

Corrosion buildup on HVAC components can restrict airflow, reducing the efficiency of HVAC systems. Corroded components can also cause air leaks, which can result in energy waste and reduced indoor air quality. Over time, corrosion buildup can increase the workload on HVAC systems, leading to increased energy consumption and reduced lifespan.

The correct corrosion coating can help maintain optimal airflow and improve energy efficiency in HVAC systems. By reducing the amount of corrosion buildup, our corrosion coating can prevent air leaks and improve the overall efficiency of HVAC systems. Additionally, by reducing the workload on HVAC systems, it can reduce energy consumption by up to 15% and extend the lifespan of equipment. 

Using our coating can reduce energy consumption by up to 15%

Reduced Maintenance Costs

HVAC systems in high salinity environments require more maintenance than those in typical environments. Corrosion buildup can lead to the breakdown of HVAC components and cause them to fail prematurely.

Using the correct corrosion coatings can significantly reduce maintenance and repair expenses of HVAC equipment in these harsh environments. By preventing corrosion buildup on HVAC components, corrosion coatings can drastically reduce the risk of premature component failure and the need for emergency repairs or replacements, which can result in increased downtime and reduced comfort for occupants.

Not only can our corrosion coating extend the lifespan of your HVAC equipment, but it can also, normalize the frequency with which routine maintenance and replacement are needed in these harsh environments. By reducing the need for maintenance and repair, corrosion coatings can help save money and improve the consistent reliability of your HVAC systems.

Environmental Protection

When HVAC systems are exposed to corrosive elements, they can be at risk of leaks that can release hazardous materials into the environment. This can pose a threat to both the immediate surroundings and the wider ecosystem. The risk is particularly high in high salinity environments, where saltwater and other corrosive elements can cause damage to HVAC components.

Our corrosion coating has been very effective in providing a protective barrier that can prevent leaks and protect the environment from harmful chemicals in a variety of settings. For example, in industrial facilities where HVAC systems are exposed to corrosive chemicals, corrosion coatings have been effective in preventing leaks and protecting the environment from hazardous materials. Similarly, in coastal areas where HVAC systems are exposed to saltwater, corrosion coatings have been effective in preventing leaks and protecting the environment from harmful chemicals. By protecting the environment from hazardous materials, corrosion coatings can help building owners and facility managers meet regulatory requirements and reduce their environmental footprint

To recap, if you have HVAC equipment, at a business, residence, or camp that is located near the coast, in a corrosive industrial facility, or on offshore platform, one of the biggest problems that your equipment faces is the environment. We have seen customers who have equipment whose useful life was greatly diminished by exposure to these extremely corrosive salty air conditions near the gulf.

Adapt Concepts’ proprietary corrosion coating is significantly better than most on the market.  It is a nano ceramic coating that is silicon based, rather than typical carbon based, and actually creates a chemical bond with the surface.

Most Significant Features of Our Coating

  • It can up to double the life expectancy of an HVAC unit
  • It can reduce energy costs by up to 15%
  • A single treatment will preserve coils and components for the mechanical life of the HVAC unit
  • We are able to coat the entire unit, including the inside and outside of the cabinet, tubing and all electrical components
  • It stands up to the hottest and most corrosive environments including coastal salt-laden air, industrial acid rain, high-alkalinity, chemical attack, UV radiation and abrasion
  • It can be correctly applied in high humidity environments
  • It can be applied in the field on existing units

If you are like so many of our customers and are having some of these issues with your equipment we would be happy to discuss how we can help.

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offshore HVAC units on an oil & gas platform in Gulf of Mexico (GOM)
performing HVAC services on multiple air conditioners outside of an office building